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With over 60 years of experience producing investment castings, Intercast operates out of a well maintained, wholly owned 75,000 square foot manufacturing facility in Reynosa, Mexico with approximately 160 associates.

Our Leadership team has more than 125 years of experience in investment castings. We know investment castings and can transform ideas into reality and seamlessly launch new and transfer programs and tools.

What we do

  • Fully integrated Value Stream based on Lean Flow and Material Pull
  • Envelope size range up to 24 X 24
  • Design and manage the construction of all related tooling and gauges
  • Perform all inspection, destructive and non-destructive testing to assure product integrity and compliance with specifications the first time
  • Partner with our customers and supply engineered as-cast components, or finished machined components and/or fully assembled modules
  • Improve the competitiveness of Original Equipment Manufacturers by leveraging our location in Reynosa, Mexico and proximity to the U.S. and Central Time Zone
  • Native English speaking customer service and leadership. Benefit from lower cost Mexico, in English or Spanish, convenient Central U.S. Time Zone, easy and cost effective transportation through Mc Allen, Texas to all points in the Western Hemisphere
  • Fully ISO certified to 9001:2008.

Process Utilized

  • Fully integrated Value Stream based on Lean Flow and Material Pull
  • Wax
  • Shell
  • Metallurgical blending and full laboratory
  • Melt and pouring
  • Finishing operations
  • Non-destructive and destructive testing
  • Assembly
  • Custom and standard packaging
  • Dedicated English and Spanish speaking customer service team
  • Close Tolerances
  • High Strength/Weight Ratio
  • No Draft
  • Quality PPM
  • Reduced Lead Times
  • Excellent Surface Finishes
  • Design Flexibility
  • Low Tooling Costs
  • 95% On-time Delivery
  • Flexibility

Typical Applications and Markets

Typical Applications Include

  • Pumps and compressors (impellers, discs and wheels)
  • Lock and hardware (handles, cylinders, keys, latches, levers and cases)
  • On-highway, off-highway and stationary diesel and natural gas engines (injector clamps, fuel sensor)
  • High pressure flow controls valves
  • Turbine combustors baskets and swirlers
  • High pressure fuel injection systems (metering and timing actuators)
  • Recreational marine (control throttles and props)
  • Lift gates (emergency braking systems)
  • OEM Components

Typical markets include:

  • Fluid handling
  • Food service
  • Automotive
  • On and off-highway transportation
  • Petrochemical
  • Oil and natural gas exploration, production and transmission
  • Power generation (steam turbine and land based gas turbine)
  • Security
  • Industrial
Oil & Gas Refinery
Flow Components
Industrial Doors
Industrial Components
Industrial OEM Bronze
Bronze Components
Land Base Gas Turbine
Combustion Components

The factory

Fansteel Intercast operating as a maquiladora, offers location, world-class pricing, high quality and excellence in customer service.

  • Approximately 10 miles south of the U.S. border with Mexico
  • Modern industrial park with infrastructure, security and safety equal to the U.S.
  • Experienced, bi-lingual and educated work force
  • Extensive manufacturing and lean resources ensure world class sustainability
  • Central U.S. time zone enables effective real-time sharing and collaboration
  • Time, cost effective, secure, stable and established logistics and customs services
  • Maquiladora cost structure and advantageous tax treatment
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